Die-Cast-Aluminum

Supporting Canada & China Trade & Business Development

""Quality is never an accident. It is always the result of high intention, sincere effort, intelligent direction, and skillful execution. It represents the wise choice of many alternatives." - William A. Foster

Die Cast Aluminum Manufacturing

Aluminum injection molding (also known as die casting) combines the speed and precision of plastic injection molding with the strength, conductivity, and thermal performance of metal. This process is ideal for creating complex, lightweight, high-strength components — including housings, enclosures, and mechanical structures with tight tolerances.

Bili has over 10 years of experience working with a top-tier die casting partner in Qingdao, specializing in large-scale, precision aluminum components for industrial use.

High-Pressure Die Casting – 1250 Ton Capacity High-Precision Casting

Our partner facility operates a brand-new 1250-ton aluminum die casting machine, capable of producing parts with intricate detail and thin wall sections. The high clamping force ensures part accuracy and surface finish consistency across large production runs — making it ideal for structural housings, brackets, and electronic enclosures.

Engineering Specifications Enclosure Case Study

Industrial aluminum enclosures manufactured to the following standards:

Casting Material: 383 Aluminum Die Cast Alloy (ASTM B85)
Tolerances: Per NADCA 2003 standards
Heat Treatment: T4 or T5 temper for dimensional stability
Surface Finish:
- Conversion coating: Clear trivalent chromate (MIL-C-5541, Class 3)
- Color: Clear to iridescent
Paint System:
- RAL9006 Light Grey Polyester Powder Coat
- HAA Hardener
- High Gloss (≥ 60 GU)
- Light texture for durability and aesthetic consistency

These finishes enhance corrosion resistance and provide long-lasting protection in harsh industrial environments.

Raw Material Input - 383 Aluminum Alloy Ingots – ASTM Certified

Production begins with 383 aluminum alloy ingots, known for their excellent casting characteristics and mechanical strength. This alloy balances castability with corrosion resistance and is especially suited for parts requiring post-machining or tight dimensional control.

High-Temperature Die Casting: Molten Metal to Mold – In Seconds

Aluminum ingots are melted and injected at high pressure into steel molds using automated die casting machines. This rapid cycle process allows for high repeatability and exceptional part detail, including threaded holes, bosses, and fine contours.

Post-Casting Prep – Deburring & Surface Cleaning

Once cooled and ejected, parts go through initial finishing — including removal of flash, burrs, and gates. This prepares the casting for precision secondary operations such as CNC machining and powder coating. Our partner ensures that each housing meets dimensional and surface specifications before further processing.

Final Machining & Surface Finishing – Precision Machined & Coated Enclosure

The finished aluminum housing is CNC machined, drilled, tapped, and ground to exacting tolerances. A final polyester powder coat adds weather resistance, impact durability, and a clean, professional appearance — ready for integration into your industrial product or system.

Applications & Capabilities

Bili’s aluminum die casting services are suitable for:

Electronic and telecom enclosures
Machinery housings
Automotive and transportation components
HVAC and utility panels
Custom brackets and mechanical subassemblies

We offer full design-to-production support — including CAD design, mold development, casting, machining, finishing, and export logistics.

Other Manufacturing Capabilities

Our factory network and engineering oversight extend across a wide range of industrial products: